Radical improvement in service life for increased availability of grinding machines
OVERHAUL – Extending the service life of grinding machines
With RETROFiT OVERHAUL, basic steps are taken to increase service life and, therefore, the availability of grinding machines. After the machine undergoes extensive diagnostics, all filters are replaced on the pneumatic and hydraulic components. Workpiece spindles, dressing spindles and grinding spindles are reconditioned, a process which includes replacement of the bearings, re-lubrication and carrying out a function test. If required, components can be replaced to increase the service life. All relevant positioning axes are worked on and special seals replaced. The scheduled modification work can either be completed on site or at a JUNKER and ZEMA facility – no matter the location, it will be conducted professionally and to the highest quality standards. Following the RETROFiT, the overhauled grinding machine is thoroughly tested and integrated back into the production line.
Possible scope:
- Reworking the safety technology
- Machine diagnostics
- Deep cleaning
- Replacement of all filters for pneumatic and hydraulic components
- Overhaul of:
- Workpiece spindles, tailstock spindles and grinding spindles
- Pumps
- Relevant positioning axes
- Replacement of special seals
- Geometric report
- Option to bridge the gap with replacement machines
Benefits:
- Extended service life
- Increased availability
